Export-ready apparel manufacturing from Pakistan✦Private Label✦OEM✦Sportswear✦Knitwear✦Buyer-focused quality control✦Export-ready apparel manufacturing from Pakistan✦Private Label✦OEM✦Sportswear✦Knitwear✦Buyer-focused quality control✦
Full Package Production

Manufacturing Capabilities

From tech pack review and pattern development through to packing, QC, and export dispatch, every step under one roof.

In-House Capabilities

What We Do In-House

Full vertical manufacturing control, no subcontracting of core production processes.

📐
Step 1

Pattern Development

In-house pattern making from buyer tech packs, sketches, or reference samples. Graded sizing available for multi-size orders.

  • ✓CAD pattern making
  • ✓Grading for multi-size production
  • ✓Fit approval rounds
  • ✓Pattern modification per buyer feedback
📋
Step 2

Tech Pack Review

Thorough review of buyer-provided tech packs for feasibility, fabric specs, construction details, and print/embellishment requirements.

  • ✓BOM (Bill of Materials) review
  • ✓Construction detail check
  • ✓Measurement spec verification
  • ✓Print/embroidery placement review
🧵
Step 3

Sampling

Proto samples, fit samples, and pre-production (PP) samples. Sampling lead time: 7–14 business days per round.

  • ✓Proto / development samples
  • ✓Fit samples
  • ✓Size set samples
  • ✓Pre-production (PP) samples
  • ✓Counter samples
🏭
Step 4

Fabric Sourcing

Fabric sourced from verified mills in Pakistan, China, and regional markets. Buyer-specified fabric sourced on request.

  • ✓Cotton, polyester, blends
  • ✓Performance fabrics (dry-fit, compression)
  • ✓Knitwear and woven fabrics
  • ✓Fabric quality testing and GSM check
  • ✓Buyer-specified fabric accepted
✂️
Step 5

Cutting

Precision cutting with lay planning to minimize fabric waste. Straight-knife and band-knife cutting for accuracy.

  • ✓Computerized lay planning
  • ✓Straight-knife cutting
  • ✓Bundling and part ticketing
  • ✓Shade grouping for consistent color
⚙️
Step 6

Stitching

Industrial sewing lines with trained operators. Single-needle, overlock, flatlock, and coverstitch machines for all garment types.

  • ✓Single-needle lockstitch
  • ✓3-thread / 4-thread overlock
  • ✓Flatlock (for sportswear)
  • ✓Coverstitch machines
  • ✓Bartacking and reinforcement stitching
🎨
Step 7

Sublimation Printing

All-over sublimation printing for cycling jerseys, sportswear, teamwear, and custom apparel. High-resolution color output.

  • ✓All-over sublimation
  • ✓Cut & sew sublimation
  • ✓Panel sublimation before cut
  • ✓Color profile matching
  • ✓Pantone color approval
🖨️
Step 8

Screen Printing

Plastisol, water-based, and discharge screen printing. Multi-color, puff, foil, and specialty finishes available.

  • ✓Plastisol printing
  • ✓Water-based printing
  • ✓Puff print
  • ✓Foil and metallic print
  • ✓Discharge printing on dark fabrics
🧶
Step 9

Embroidery

Flat, 3D puff, and satin stitch embroidery on all garment types. Computer-controlled machines for precision and consistency.

  • ✓Flat embroidery
  • ✓3D puff embroidery
  • ✓Satin stitch logos
  • ✓Badge and patch embroidery
  • ✓Digitizing service available
🔥
Step 10

Heat Transfer

Vinyl, flex, flock, and digital heat transfer printing. Used for names, numbers, logos, and decorative elements.

  • ✓Vinyl / flex printing
  • ✓Flock print
  • ✓Digital heat transfer
  • ✓Name and number application
  • ✓Reflective heat transfer
✨
Step 11

Finishing

Thread trimming, pressing, tagging, and final visual inspection before packing. Labels, hangtags, and polybag application.

  • ✓Thread trimming
  • ✓Pressing and steaming
  • ✓Label and hangtag attachment
  • ✓Stain removal
  • ✓Final visual check
🔍
Step 12

QC Inspection

Multi-stage quality control from inline checks to final AQL inspection. Buyer-specific QC checklists followed.

  • ✓Inline QC checks
  • ✓Measurement audit
  • ✓AQL sampling inspection
  • ✓Buyer QC agent facility
  • ✓Defect reporting and correction
📦
Step 13

Packing

Polybag packing, carton packing, and shipping marks as per buyer instructions. Individual or assorted packing available.

  • ✓Individual polybag packing
  • ✓Assorted size packing
  • ✓Carton labeling and shipping marks
  • ✓Barcode stickering
  • ✓Buyer-specific packing instructions followed
📄
Step 14

Export Documentation

Complete export documentation support including packing lists, commercial invoices, certificates of origin, and shipping coordination.

  • ✓Commercial invoice
  • ✓Packing list
  • ✓Certificate of origin
  • ✓GSP / EUR1 certificate support
  • ✓Coordination with freight forwarders
Order Journey

From Inquiry to Export Dispatch

A clear 9-stage process with buyer communication at every step.

1

Inquiry

Buyer submits product details, tech pack, or reference images

2

Tech Pack Review

We review specs, BOM, and confirm feasibility

3

Quotation

FOB price quote with lead time and MOQ details

4

Sampling

Proto or PP sample manufactured and shipped to buyer

5

Fabric Approval

Fabric swatches and shade confirmation

6

Bulk Production

Production begins after buyer PO and approval

7

QC Inspection

Multi-stage quality checks and AQL inspection

8

Packing

Buyer-specific packing, labeling, and carton preparation

9

Export Dispatch

Cargo dispatch with full shipping documentation

Large-format printer rollers
Packed garments ready for dispatch
Garment finishing and pressing station

Have a Tech Pack Ready?

Send us your tech pack or product requirements and we'll review feasibility and quote within 24-48 hours.